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VIBRATION ANALYSIS

If you run CNC Machine Tools such as Machining Center, Turning Centers, Grinding Machines or anything with a precision spindle and you think the spindle is the problem the best thing you can do is schedule to have your CNC spindle analyzed. This can be done with numerous spindle vibration analyzers.

Is it the Spindle?
Vibration Analysis can determine if the problems you are having with your CNC machine tool are the result of a bad spindle. A simple reading of the vibration signatures can be done in literally seconds that will tell you all you need to know about the health of your spindle by measuring the spindle bearing frequencies in Velocity and Acceleration.

VELOCITY = Velocity of vibration is measured in peak units such as inches per second (ips) or millimetres per second (mm/s). … The convenient thing about vibration velocity is that it is not related to speed

ACCELERATION = The changing rate of velocity(V) to time Unit:m/s2, g. Effective function to detect abnormal bearing noise. 2kHz~15kHz filtering to acceleration waveform can remove noise for waveform analysis.

NOW OFFERING: SPINDLE DYNAMICS STUDIO PACKAGE

BY MOTOR CITY SPINDLE REPAIR

ALL YOUR SPINDLE TESTING NEEDS IN ONE PACKAGE!

WHAT IS IT?      The SDS Package by Motor City Spindle Repair is MADE BY and FOR manufacturing and spindle repair professionals. This package allows users to test, diagnose, and balance any spindle machine.

HOW DOES IT WORK?    SDS relies on the ISO 17243-1.2 Standard to asses the severity of machine tool spindle vibrations. It then can provide automated spindle fault conditions, balance in 1 or 2 planes, and even use the latest infrared camera technology to test bearing cooling integrity.

WHAT HAPPENS NEXT?  After tests are completed, automated reports are created which can then be printed, emailed, and stored locally or in cloud.

 

AVAILABLE TESTS

SPINDLE VIBRATION TEST: QUICK MEASURE AND COMPARE TO ISO STANDARD
SPINDLE TEST RUN LOGGER: PLACE SENSOR IN EACH SPINDLE BEARING AND MEASURE VIBRATION AND TEMPERATURE EVERY MINUTE. AUTOMATED REPORTS WILL SHOW BOTH TRENDS.
VIBRATION ANALYSIS: EMBEDDED SPINDLE CONDITION DETECTION CHECKING FOR IMBALANCE, BEARING HEALTH, LUBRICATION, BENT SHAFT ISSUES, AND MORE. VIBRATION METER, FFT, AND OTHERS FOR IN-DEPTH ANALYSIS.
BALANCE IN 1 AND 2 PLANES: BALANCE AT 100,000+ RPM
SPINDLE THERMAL IMAGING: CHECKS BEARING AND COOLING SYSTEM HEALTH

 

Motor City Spindle Repair specializes in Spindle Repair in all areas, and we are able to provide quality services for below :

Horizontal Machining Centers Spindle Repair,
Vertical Machining Centers Spindle Repair,
Turning Centers Spindle Repair,
Grinding Machines Spindle Repair,
Precision Machine Tool Spindle Application Repair,
with Emergency Repair Lead Times,

We rebuild Belt Driven, Gear Driven, and Direct Driven spindles.

CONTACT US ANYTIME IF YOU’D LIKE TO CHAT WITH OUR EXPERTS OR STOP BY OUR 25,000 SF MANUFACTURING FACILITY LOCATED IN DEARBORN, MICHIGAN!
(734) 261-8600 OR EMAIL US AT SALES@MOTORCITYREPAIR.COM

*Quotations are 100% free of charge
*All quotes are accompanied by a detailed failure analysis report
*We frequently repair spindles in 2-5 business days in emergency situations
*Normal time averages 1-3 weeks for standard repairs
*We keep precision bearings, seals, o-rings, encoders, and other commonly replaced spindle parts in stock and on hand
*Always available 24 hours a day and 7 days a week for emergency repair service
*We deliver the repaired product to you
*Our repairs are balanced, test ran, and certified with a full 1 Year Warranty
*We repair or build new depending on your needs
*Guaranteed cost savings

 

Need a FREE ESTIMATE? Click HERE

To view our most recent blog post, click HERE

Have questions about ballscrews? Check out our BALL SCREW WEBSITE
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